By Evan Reid, Founder of Haul Handbook · Updated Jul 25, 2026
Illinois legal limits (no permit needed at or under these)
- Width
- 8.5 ft8 feet 6 inches is the total outside width of any vehicle or load on Class III and non-designated State and local highways. The same 8 feet 6 inches applies on the Interstate system and on Class I and Class II highways, except that safety devices the Department deems necessary are excluded from the width calculation, and required mirrors may project up to 14 inches beyond each side. Hay, straw, and similar farm products up to 12 feet wide, and implements of husbandry being transported, may exceed 8 feet 6 inches during daylight under stated conditions.
- Height
- 13.5 ft13 feet 6 inches measured from the underside of the tire to the top of the vehicle, inclusive of load, on any highway in the State. Illinois does not have the 14-foot allowance some western states use, so a load that runs legal in Texas can need an Illinois permit.
- Gross weight
- 80,000 lb80,000 pounds gross for vehicle combinations of 5 or more axles, 20,000 pounds on a single axle, and 34,000 pounds on a tandem axle with no axle in the tandem exceeding 20,000 pounds. Groups of 2 or more consecutive axles are additionally capped by the Illinois bridge formula, W = 500 times the sum of (LN divided by N-1) + 12N + 36. Two consecutive sets of tandem axles may each carry 34,000 pounds when the first and last axles of the two tandems are 36 feet or more apart.
- Length: single_vehicle_note
- 42 feet is the maximum length of a single vehicle on any Illinois highway, except semitrailers, which are governed by the combination rules, charter or regulated route buses at up to 45 feet, and motor homes at up to 45 feet.
- Off interstate limits
- Illinois regulates by highway class rather than by Interstate versus non-Interstate. IDOT designates Class I, Class II, and Class III highways; the 8 feet 6 inch width and 13 feet 6 inch height apply statewide, while the length allowances shrink on non-designated highways (65 feet overall for a tractor-semitrailer, 60 feet for a twin combination). Weight limits are the same statewide, subject to posted structures and to local ordinances that may allow 33.5 percent higher axle loads on 2-axle vehicles inside cities over 50,000 population, capped at 40,000 pounds gross.
Axle weight limits
Gross weight is one ceiling; each axle group carries its own limit, and a load can be legal on gross weight yet overweight on an axle. Exceeding any of these needs an overweight permit.
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Permit fees
- Single trip
- $12 ($12 is the lowest single-trip over-dimension fee: Table 1 Category a (10 feet wide or less, 14 feet 6 inches high or less, 70 feet long or less) for a trip of 0 to 90 miles. Over-dimension fees run to $125 for Category e over 270 miles. Overweight loads are priced separately from Table 2 by axle configuration, gross weight, and distance, or from Table 3 when only an axle is over and the gross is legal. A load that is both over-dimension and overweight pays the Table 2 or Table 3 fee plus, where it exceeds 15 feet high, 145 feet long, or 14 feet 6 inches wide, an additional Table 1 fee; loads between 12 feet 7 inches and 14 feet 6 inches wide add a flat $15 to the Table 2 fee.)
- Annual eligibility
- Illinois calls its blanket permit a Limited Continuous Operation (LCO) permit, priced by load family, maximum dimensions, and term. The general legal-weight oversize LCO covering construction equipment and other loads costs $100 for 3 months or $400 for 12 months at up to 10 feet wide, 14 feet 6 inches high, and 70 feet long, and $150 for 3 months or $600 for 12 months at up to 12 feet wide, 14 feet 6 inches high, and 115 feet long. The overweight and oversize LCO at practical maximum weights, up to 12 feet wide, 13 feet 6 inches high, and 115 feet long costs $250 for 3 months or $1,000 for 12 months. Manufactured housing, storage buildings, trusses, and stackable home frames have their own LCO families with a 14-foot or 16-foot top tier at $250 for 3 months and $1,000 for 12 months. A crossing permit runs up to 6 months for $15, and a grain permit runs 40 days at $5.00 per axle.
Single-trip permit fee schedule
A single-trip permit stacks a base fee with a weight-tiered maintenance fee, and the heaviest loads add a supervision fee.
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To price a specific load, try the oversize permit cost estimator, or compare every state on the national oversize permit table.
To see how these fees combine on real loads, walk through Illinois oversize permit cost worked examples.
Escort thresholds
What the escort itself has to be
Hitting the threshold is only half of it. The escort vehicle, its equipment, its driver's certification and where it rides are all regulated, and the carrier is the one holding the permit when they are not met.
- What counts as an escort vehicle
- A civilian escort vehicle may not exceed a gross vehicle weight rating of 26,000 pounds and must be designed to afford a clear and unobstructed view to both front and rear.
- Police escort arrangements
- The permittee arranges Illinois State Police escorts directly with State Police Headquarters at (217) 782-6527 at least 24 hours before the move. The Permit Office may waive the State Police escort where local police are used inside a municipality, where the object only crosses a State highway with minimal disruption, or where a District investigation finds no overhead obstructions on a move over 18 feet high.
Escort rules beyond the thresholds
Knowing when you need an escort is half of it. These are the Illinois rules on who may run one, what the vehicle has to carry, and how the move is conducted.
- Civilian escort vehicle
- A civilian escort vehicle may not exceed a gross vehicle weight rating of 26,000 pounds and must be designed to afford a clear and unobstructed view to both front and rear.
- Police escort arrangements
- The permittee arranges Illinois State Police escorts directly with State Police Headquarters at (217) 782-6527 at least 24 hours before the move. The Permit Office may waive the State Police escort where local police are used inside a municipality, where the object only crosses a State highway with minimal disruption, or where a District investigation finds no overhead obstructions on a move over 18 feet high.
Conditions attached to every permit
The standing conditions Illinois writes into the permit itself, which apply whether or not they are printed on your copy.
- Non divisible rule
- A permit is issued only for a load that cannot reasonably be dismantled or disassembled; the applicant carries the burden of establishing that. No State or local agency may permit divisible excess size or weight loads, except for fluid milk products, and a permit issued in violation of that rule is void at issue.
- Sealed containers
- A sealed international shipping container counts as non-divisible only when it is en route for import or export and the driver can produce a bill of lading or manifest tying the container number to the permit and naming the foreign country.
Travel restrictions
- Daylight only
- Tiered by dimension. Overweight loads with legal dimensions, and overweight or oversize loads up to 12 feet wide, 13 feet 6 inches high, and 200 feet long, may move 24 hours a day, 7 days a week (the second group needs one extra civilian escort during darkness). Loads up to 14 feet 6 inches wide and 15 feet high move from a half hour before sunrise to a half hour after sunset, 7 days a week. Loads up to 16 feet wide and 17 feet high move a half hour before sunrise to a half hour after sunset Monday through Friday and until noon Saturday. Loads over 16 feet wide or 17 feet high move 9:00 a.m. to 3:00 p.m. Monday through Friday only. Loads longer than 200 feet move a half hour before sunrise to a half hour after sunset Monday through Friday only.
- Curfews
- In Cook, DuPage, Lake, Kane, Madison, McHenry, Monroe, St. Clair, and Will counties, loads in the up-to-16-foot-wide and 17-foot-high tier are limited to 9:00 a.m. to 3:00 p.m. Monday through Friday. Loads over practical maximum weights, over 12 feet wide, or over 13 feet 6 inches high are prohibited on Cook County expressways except stated segments of I-55, I-57, I-290, and I-80. Superload movement windows are often set at 9:00 a.m. to 3:00 p.m. City of Chicago Central Business District routes carry additional restrictions handled by the City.
- Weekend / holiday
- Oversize permit loads are restricted from noon the day before through a half hour before sunrise the day after New Year's Day, Memorial Day, Independence Day, Labor Day, Thanksgiving Day, and Christmas Day. Implements of husbandry that are overwidth only are exempt. Loads over 16 feet wide or 17 feet high, and loads longer than 200 feet, get no Saturday or Sunday movement at all.
Superload and beyond-permit review
Loads past the standard single-trip permit thresholds get individual state review rather than an off-the-shelf permit.
Illinois triggers superload treatment on width rather than on a single gross-weight figure: moving a vehicle or object exceeding 14 feet 6 inches in width requires a superload permit. Any towed permit that fails the minimum axle-spacing requirements is also processed as a superload. Superload moves, and moves on nonstandard vehicles or nonstandard axle configurations, are authorized only if allowable pavement and bridge stresses are not exceeded, and normally take additional time and engineering fees.
Bridge structural analysis, pavement structural analysis, and District investigations are billed at $40 per hour or per District, and an unusually large movement is covered by a written agreement between the applicant and the Department. A Superload Fee Calculator is published in ITAP.
- Practical maximum dimensions
- 14 feet 6 inches wide, 15 feet high, 145 feet long. Permits above these are considered case by case.
- Practical maximum weights
- 120,000 pounds gross on a 6-or-more-axle tractor semitrailer (48,000 on the drive tandem, no axle over 25,000; 60,000 on the semitrailer tandem, no axle over 21,000); 100,000 pounds gross on a 5-axle tractor semitrailer (48,000 maximum on either tandem, no axle over 25,000); 76,000 pounds on a 4-or-more-axle vehicle with 23 feet or more axle spacing; 68,000 pounds on a 3-or-more-axle vehicle with 18 feet or more axle spacing; 48,000 pounds on a 2-axle vehicle.
More Illinois permit rules
- Single trip fee note
- $12 is the lowest single-trip over-dimension fee: Table 1 Category a (10 feet wide or less, 14 feet 6 inches high or less, 70 feet long or less) for a trip of 0 to 90 miles. Over-dimension fees run to $125 for Category e over 270 miles. Overweight loads are priced separately from Table 2 by axle configuration, gross weight, and distance, or from Table 3 when only an axle is over and the gross is legal. A load that is both over-dimension and overweight pays the Table 2 or Table 3 fee plus, where it exceeds 15 feet high, 145 feet long, or 14 feet 6 inches wide, an additional Table 1 fee; loads between 12 feet 7 inches and 14 feet 6 inches wide add a flat $15 to the Table 2 fee.
- Overweight fee schedule note
- Table 2 fees include dimensions up to 15 feet high, 145 feet long, and 12 feet 6 inches wide. A load between 12 feet 7 inches and 14 feet 6 inches wide adds $15. A load exceeding 15 feet high, 145 feet long, or 14 feet 6 inches wide adds the applicable Table 1 fee on top.
- Axle only overweight note
- Table 3 applies when an axle or axle group is overweight but the gross weight is legal. Each figure is charged for each 45-mile increment of the move and excludes any over dimension; an over-dimension load adds the Table 1 fee.
- Annual permit eligibility
- Illinois calls its blanket permit a Limited Continuous Operation (LCO) permit, priced by load family, maximum dimensions, and term. The general legal-weight oversize LCO covering construction equipment and other loads costs $100 for 3 months or $400 for 12 months at up to 10 feet wide, 14 feet 6 inches high, and 70 feet long, and $150 for 3 months or $600 for 12 months at up to 12 feet wide, 14 feet 6 inches high, and 115 feet long. The overweight and oversize LCO at practical maximum weights, up to 12 feet wide, 13 feet 6 inches high, and 115 feet long costs $250 for 3 months or $1,000 for 12 months. Manufactured housing, storage buildings, trusses, and stackable home frames have their own LCO families with a 14-foot or 16-foot top tier at $250 for 3 months and $1,000 for 12 months. A crossing permit runs up to 6 months for $15, and a grain permit runs 40 days at $5.00 per axle.
- Annual permit details: three month fees USD: oversize construction equipment and other loads 10ft
- 100
- Annual permit details: three month fees USD: oversize construction equipment and other loads 12ft
- 150
- Annual permit details: regulation
- 92 Ill. Adm. Code 554.1115 (Permits for Limited Continuous Operation); statutory fee authority at 625 ILCS 5/15-301 and the fee sections of the Illinois Vehicle Code
- House trailer permit fees: summary
- House trailers, oversize storage buildings, modular home sections, and units carrying roof or floor trusses have their own statutory fee ladder: single trip $12 for the first 90 miles, $15 from 90 to 180 miles, $18 from 180 to 270 miles, and $21 beyond 270 miles at 10 feet wide, 14 feet 6 inches high, and 70 feet long; $15 / $20 / $25 / $30 at 12 feet wide and 115 feet long; and $25 / $30 / $35 / $40 at 14 feet wide, 15 feet high, and 115 feet long. The matching 90-day limited continuous operation fees are $100, $150, and $250, and the annual limited continuous operation fees are $400, $600, and $1,000.
- Escort notes: civilian escort vehicle
- A civilian escort vehicle may not exceed a gross vehicle weight rating of 26,000 pounds and must be designed to afford a clear and unobstructed view to both front and rear.
- Escort notes: police escort arrangements
- The permittee arranges Illinois State Police escorts directly with State Police Headquarters at (217) 782-6527 at least 24 hours before the move. The Permit Office may waive the State Police escort where local police are used inside a municipality, where the object only crosses a State highway with minimal disruption, or where a District investigation finds no overhead obstructions on a move over 18 feet high.
- Escort notes: discretionary
- Civilian escorts may also be required when the Department's Bridge Office analysis or a District investigation calls for them, and any move needing extra warning to the traveling public requires one civilian escort.
- Escort notes: amber light
- All loads moving under an oversize or overweight permit display an operable oscillating, rotating, or flashing amber light.
- Permit conditions: non divisible rule
- A permit is issued only for a load that cannot reasonably be dismantled or disassembled; the applicant carries the burden of establishing that. No State or local agency may permit divisible excess size or weight loads, except for fluid milk products, and a permit issued in violation of that rule is void at issue.
- Permit conditions: sealed containers
- A sealed international shipping container counts as non-divisible only when it is en route for import or export and the driver can produce a bill of lading or manifest tying the container number to the permit and naming the foreign country.
| Category | Total axles | Max gross weight lb | Front tandem or axle | Rear tandem or axle | Note |
|---|---|---|---|---|---|
| f | 6 or more | 88,000 | 34,000 lb / 2 axles | 48,000 lb / 3 axles | |
| g | 6 or more | 100,000 | 44,000 lb / 2 axles | 54,000 lb / 3 axles | |
| h | 6 or more | 110,000 | 44,000 lb / 2 axles | 54,000 lb / 3 axles | |
| i | 6 or more | 120,000 | 48,000 lb / 2 axles | 60,000 lb / 3 axles | |
| j | 5 | 88,000 | 44,000 lb / 2 axles | 44,000 lb / 2 axles | |
| l | 5 | 100,000 | 48,000 lb / 2 axles | 48,000 lb / 2 axles | |
| m | 4 or more | 72,000 | 34,000 lb / 2 axles | 40,000 lb / 2 axles | |
| n | 4 or more | 76,000 | 44,000 lb / 2 axles | 44,000 lb / 2 axles | |
| o | 3 or more | 60,000 | 21,000 lb / 1 axle | 40,000 lb / 2 axles | |
| p | 3 or more | 68,000 | 21,000 lb / 1 axle | 48,000 lb / 2 axles | |
| q | 2 | 48,000 | 25,000 lb / 1 axle | 25,000 lb / 1 axle | |
| r | 2 | 54,000 | 28,000 lb / 1 axle | 28,000 lb / 1 axle | Table 2 labels category r the Super Load Fee Category. |
| Distance band |
|---|
| 0 to 45 miles |
| 46 to 90 miles |
| 91 to 135 miles |
| 136 to 180 miles |
| 181 to 225 miles |
| 226 to 270 miles |
| 271 to 315 miles |
| 316 to 360 miles |
| 361 to 405 miles |
| 406 to 450 miles |
| 451 to 495 miles |
Axle only overweight fee schedule
| Axle weight over legal lb | Single axle fee USD | Two axle tandem fee USD | Three axle tandem fee USD | Note |
|---|---|---|---|---|
| 1 to 6,000 | 5 | 5 | 5 | |
| 6,001 to 11,000 | 8 | 7 | 6 | |
| 11,001 to 17,000 | 8 | 7 | Table 3 prints Not available for the single-axle cell at this excess. | |
| 17,001 to 22,000 | 9 | Table 3 prints Not available for the single-axle and 2-axle tandem cells at this excess. | ||
| 22,001 to 29,000 | 11 | Table 3 prints Not available for the single-axle and 2-axle tandem cells at this excess. |
| Name | Detail | Fee USD | Fee basis | Statute |
|---|---|---|---|---|
| Grain Permit | Limited continuous operation permit for legal-dimension loads, 40 days, $5.00 per axle. | 5 | per axle | |
| Agricultural commodities limited continuous operation permit | A special permit lets a 2-axle vehicle exceed the Section 15-111 axle loads by up to 35 percent, a 3-axle or 4-axle vehicle by up to 20 percent, and a 5-axle vehicle by up to 10 percent, without exceeding the registration class gross weight. Valid up to 40 days for moves of up to 50 miles from a field, on-farm grain storage facility, warehouse, or livestock management facility, on any highway except the Interstate system, and subject to posted bridge and highway weight limits. | 625 ILCS 5/15-301(e) | ||
| Harvest season permit, September 1 through December 31 | A free special permit is issued for a vehicle that exceeds the Section 15-111 axle and gross weight limits, or its registered gross weight, by not more than 10 percent. Valid only on federal and State highways under IDOT jurisdiction, excluding Interstate highways. Local authorities may waive the permit requirement on their own roads on the same 10 percent terms. | 0 | 625 ILCS 5/15-301(e-1) | |
| Local authority annual permit | IDOT issues a free annual permit letting a local authority move oversize highway construction, transportation, utility, and maintenance equipment owned by or registered to that local authority over IDOT roads. | 0 | 625 ILCS 5/15-301(d) |
The Illinois permit office
- [email protected]
Legal limits before you need a permit
Illinois publishes width, height, length, gross weight, and axle group limits, and applies them by highway class rather than by Interstate status. Width and height are the same everywhere in the state. Height is the one that catches western carriers: Illinois allows no taller corridor of the kind several western states use, so a load that runs legal out of Texas can cross into permit territory at the Illinois line.
Length is where the class system bites. On designated Class I and Class II highways a combination has no overall length cap, subject to a semitrailer limit and a kingpin to rear axle measurement. Drop onto a non-designated highway and the combination picks up an overall cap, twin combinations get a shorter one, and the kingpin measurement tightens. Longer combinations get a short access allowance off designated highways for loading, fuel, repairs, food, and rest.
Weight follows the familiar axle and gross pattern plus a bridge formula for consecutive axle groups. Local ordinances can allow higher axle loads on two-axle vehicles inside larger municipalities, capped at a stated gross. The tables on this page carry every figure with its statute section.
How single-trip pricing works
Illinois prices a single trip from whichever table fits the load. Over-dimension loads price by size category and distance band. Overweight loads price by axle configuration, gross weight, and distance. When only an axle is over and the gross weight stays legal, a third table prices it per distance increment instead.
Stacking is where estimates go wrong. An overweight permit already includes dimensions up to stated height, length, and width ceilings. A load a little wider than that ceiling adds a flat charge to the overweight fee. A load past the higher height, length, or width lines adds the whole over-dimension fee on top. House trailers, storage buildings, modular home sections, and truss loads have their own statutory fee ladder rather than using the general tables.
Every table on this page is stored with the Department table or statute section it came from, so you can price a move against the source rather than against a quote.
Limited continuous operation permits
Illinois calls its blanket permit a limited continuous operation permit, and prices it by load family, by the maximum dimensions you need, and by term. General oversize work covering construction equipment and other loads has two dimension tiers. Trusses, manufactured housing and storage buildings, and stackable home frames each get a third, taller tier. Overweight combined with oversize has its own family at practical maximum weights.
Each family is sold for three months or twelve months, and the twelve-month price is roughly four times the quarter. Crossing permits run up to six months for a small flat fee, and grain permits run forty days priced per axle. The sourced tables on this page carry both terms for every family.
Escort requirements
Escorts phase in by dimension, and Illinois counts them by how many lines you cross. Crossing the first width, height, or length line takes one civilian escort. Crossing two of those lines at once takes two. Crossing the higher lines takes three. Past the top width, height, and length lines the Illinois State Police take over, and the permittee books them directly with State Police headquarters at least a day before the move.
One extra escort applies purely to timing: an overweight or oversize load moving during the hours of darkness needs a civilian escort on top of whatever its dimensions already require. Bridge-restricted overweight moves that need all other traffic kept off a structure also take a State Police escort.
Civilian escort vehicles have their own rules. They may not exceed a stated gross vehicle weight rating and must give a clear unobstructed view front and rear. Every permitted load displays an operable oscillating, rotating, or flashing amber light. The permit office can waive a State Police escort in stated cases, including when local police are used inside a municipality.
When oversize loads can move
Illinois tiers movement windows by size. Overweight loads with legal dimensions can move around the clock, every day. Move up a tier and you are restricted to a half hour before sunrise through a half hour after sunset, seven days a week. Move up again and Saturday is cut to a half day and Sunday disappears. The widest and tallest loads get a weekday window of a few midday hours only.
The Chicago region tightens all of it. In nine named counties, including Cook, DuPage, Lake, Kane, and Will, wide and tall permit loads are squeezed into that same short weekday window. Loads over the practical maximum weights, or over stated width or height, are barred from Cook County expressways except for named segments.
Holidays and weather close the rest. Oversize loads are restricted from noon the day before through the morning after six named holidays, with an exemption for overwidth implements of husbandry. House trailers over a stated width stop when wind gusts pass the published speed. Nothing moves on snow or ice, in rain, snow, fog, or smog that unduly impairs visibility, or whenever the State Police call conditions unsafe.
Superloads
Most states define a superload by gross weight. Illinois defines it by width: a vehicle or object wider than the stated width line needs a superload permit. Any towed permit that misses the minimum axle spacing requirements is processed as a superload too, whatever it weighs.
Superload moves and moves on nonstandard axle configurations are authorized only when allowable pavement and bridge stresses are not exceeded, which takes extra time and engineering review. Bridge structural analysis, pavement analysis, and district investigations are billed hourly, and unusually large movements are covered by a written agreement between the applicant and the Department. The state's permit system publishes a superload fee calculator.
How to read this page
A value reading "Not confirmed" means we could not verify the figure on an official agency page at review time, so it stays open rather than guessed. Superload moves above the standard permit thresholds get individual review by the state; contact the permit office named on this page. For the rest of the Illinois permit stack, see Illinois trucking permits.
Frequently asked questions
What can I haul in Illinois without an oversize permit?
- Anything inside the published width, height, length, gross weight, and axle group limits. Watch the height line, because Illinois allows no taller corridor of the kind several western states use. Length depends on whether you are on a designated Class I or Class II highway or a non-designated one.
How much does an Illinois single-trip oversize permit cost?
- It depends which table your load falls in: an over-dimension table priced by size category and distance, an overweight table priced by axle configuration, gross weight, and distance, or an axle-only table priced per distance increment. Loads that are both over-dimension and overweight can pay from two tables. The sourced tables on this page carry each figure.
When does an oversize load need an escort in Illinois?
- Once it crosses a published width, height, or length line, and the count rises as it crosses more of them. The widest, tallest, and longest loads take an Illinois State Police escort booked directly with State Police headquarters ahead of the move. Night movement adds one civilian escort on its own.
What counts as a superload in Illinois?
- Width, not weight. A vehicle or object wider than the published width line needs a superload permit, and a towed permit that misses the minimum axle spacing requirements is treated as one as well. Superload review takes bridge and pavement analysis billed hourly, so book the time before you book the load.
Does Illinois restrict oversize moves to daylight hours?
- It depends on the tier. Overweight loads with legal dimensions run around the clock. Larger loads are restricted to sunrise-to-sunset windows, then to weekdays only, then to a few midday hours for the widest and tallest. Nine counties around Chicago apply the tightest weekday window, and six holidays close the road entirely.
Haul Handbook publishes educational information about trucking registration and compliance requirements. This is not legal, financial, or tax advice. Rules, fees, and deadlines change; confirm with the agency before you file or pay.